MIG Welders

In celebration of the Revolution 2500 launch, HTP is offering three package deals on the legendary Pro Pulse 220 MTS.  See the description section for what is included in each package.  
Does Not Include: 
Welding Cart, Gas Bottle

Pro Pulse™ 220 MTS Collision Repair Package

Product # pp220collision
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Pro Pulse™ 220 MTS Collision Repair Package:

Have a certification coming up for 1.0 /1.2mm 5356 or 5554 Aluminum?  Or are you in need of a machine for MIG Brazing Silicon Bronze? The Pro Pulse 220 Collision repair package has got you covered.  This package offers the current Pro Pulse 220 but adds 3 new programs: 4043 .040 Pulsed and PAW wire, 5356 .040 Pulsed and PAW programs and 5554 .040 Pulse and PAW programs. (Please note-you might need to pick up an extra roll of wire as back up for the test)

The Pro Pulse™ 220 MTS—a multi-process machine capable of MIG, synergic MIG, synergic pulsed MIG, DC TIG, and Stick—offers a manual mode as well as 22 synergic programs, both with and without pulse, giving you the advantage of a virtually spatter free weld! Parameter selection on pulsed process welders can be complex, but the Pro Pulse 220 MTS features synergic technology, making parameter selection more intuitive and automatic. In fact, the Pro Pulse 220 MTS, with its three-step process, makes setup a breeze and gets you welding in minutes—simply select your process, wire diameter, and material thickness during automated setup. The 8 square inch LCD featured on the Pro Pulse 220 MTS adds to setup simplicity by telling you which gas your application requires; the LCD also enables you to easily view and adjust your weld parameters.

The Pro Pulse 220 MTS also offers ST-arc. The ST-arc function reads welding parameters back to the welding machine live (while welding), and monitors and keeps the arc length constant, while allowing the stick-out (contact tip to work distance) to vary. ST-arc, essentially, allows the new welder to focus on the location of the weld, as well as the travel speed, and also allows the experienced welder to keep a perfectly uniform bead and uniform heat input, which enables the welder to achieve good welds in tight corners—a feat that couldn't be reached previously with conventional welding equipment.

The Pro Pulse 220 MTS also allows you to set and store up to 30 different weld jobs, and with the Trigger Job function, you can apply three of the 30 different weld jobs to the welding gun trigger—simply depress the trigger to call up each job. Essentially, with the Pro Pulse 220 MTS, you get multiple, highly specialized MIG welders in one compact and light-weight package. And with the addition of a TIG welding torch and remote control, the versatile Pro Pulse 220 MTS also functions as a lift-arc, DC TIG welder.

Here at HTP, we pre-programmed the Pro Pulse 220 MTS with 22 synergic programs (both pulse and non-pulse) and one classic, fully manual program, each geared toward welding applications using mild steel, aluminum, stainless steel, silicon bronze, or flux-cored wires.

Pulse welding on mild steel gives you excellent penetration, due to the extremely hot spray arc, and also gives you perfect puddle control for both in- and out-of-position welding. Remarkably, the Pro Pulse 220 MTS, when used on clean material, provides a virtually spatter free weld—from start to finish—which results in a very smooth bead appearance, with no need for cleanup.

You can also weld aluminum with or without pulse. Our advanced, synergic programs and the Swiss-made wire feed assembly featured on the Pro Pulse 220 MTS enable you to feed aluminum wire with repeatable precision through our standard MIG welding gun. The ability to maintain a stable and smooth arc at 22 amps allows you to weld aluminum as thin as 1/32" (0.031"). Our pre-programmed Double Pulse program allows you to make "MIG like TIG" welds with the desired "stack of dimes" look. And for all welders who are in a hurry and never have time to preheat aluminum, the Pro Pulse 220 MTS features a built-in hot start function, which lets you set a predetermined amount of time that you weld at a hotter setting before switching back to your standard setting. We also incorporated a crater fill function for aluminum welding, which minimizes crater cracks in your welds. Since 4043 and 5356 aluminum alloys feed and weld differently, the Pro Pulse 220 MTS comes set up with programs for both.

In addition to mild steel and aluminum, we also included programs that allow you to pulse weld stainless steel. Again, pulse welding stainless steel provides nearly spatter free welding. We also included the option to adjust pre- and post-flow gas, as well as slope down for MIG, which allows your stainless welds to turn out "like TIG".

And for those who weld galvanized steel or sheet metal, we included a silicon bronze program that allows you to weld silicon bronze with a pulsed spray arc. A pulsed spray arc enables you to weld galvanized steel or sheet metal without melting the zinc coating or without distorting the sheet metal. Lastly, we included gas-less flux-cored programs, as well as gas shielded flux-cored programs for your structural welding and fabrication needs. A simple polarity reversal on the front of the machine allows you to weld using flux-cored wire without shielding gas. You also want to reverse polarity for TIG welding.

A light-weight design makes the Pro Pulse 220 MTS the ideal MIG for use both in the workshop and on the job site, and the multi-process nature of the machine offers nearly endless possibilities when welding.

Please note: We test all 26 Series MIG guns for welding aluminum prior to shipment so you may notice slight signs of wear or use.

The Pro Pulse™ 220 MTS Collision Repair Package Specifications:

Input Voltage 230V (208 to 240V)
Input Amperage MIG: 35A
TIG & Stick: 40A
Maximum Output Amperage 200A (220A f/10 seconds)
Minimum Output Amperage MIG: 12A
TIG & Stick: 4A
Maximum Recommended Thickness
*Single pass capacity varies depending on the material being welded and the settings of the machine.
1/4" to 3/8"
Duty-Cycle 35% @ 200A (77º F)
100% @ 140A (77º F)
25% @ 200A (104º F)
60% @ 140A (104º F)
100% @ 120A (104º F)
Arc Voltage 13 to 35V
Open Circuit Voltage 75V
Electronic Overload Protection Yes
Cooling (On-demand, electric fan, variable speed) Fan (Forced Air)
Wire Spool Capability
*Up to a 44 Lb. weight capacity; 8" spools recommended for double pulse aluminum welding.
8" and 12"
Wire Diameter
*Depends on the material being welded (not all wire can be welded in all sizes).
.023" to .045"
Frequency 50/60 Hz
Wire Feed Rate (In./Min.) 55 to 630 IPM
Dimensions (Length x Width x Height) 19-3/4" x 10" x 14-1/2"
*Without wire and cables.
42 Lbs.


  Owner’s Manual

The Pro Pulse™ 220 MTS Collision Repair Package Accessory Packages:

The HTP Pro Pulse 220 Collision Repair Package includes the following items:

HTP 24 SERIES 10’ MIG Gun for Steel, EURO QUICK DISCONNECT, 10' (Part# 24100): This is a MIG gun specifically designed for steel welding and comes with a quick disconnect feature.

HTP 26 SERIES 8’ MIG Gun for Aluminum, EURO QUICK DISCONNECT (Part #26080): This is a MIG gun specifically designed for aluminum welding with a graphite liner and comes with a quick disconnect feature. 

Aluminum Drive Roller (part# 63464) 1.0/1.2 for .035/.047 wire. This drive roller is marked with an "A" for aluminum and is compatible with .035", 040 and .047 aluminum wire. 

Steel drive roller (part# 63162) for .030/.035 this drive roller comes already installed in the machine.

Victor Flow Gauge Regulator (part# 07819411): This regulator is used to control the flow of gas during the welding process.

Gas hose (part# tighoseusa) for gas bottle connection: This hose is used to connect the welding machine to the gas bottle for TIG welding.

10' Ground cable and clamp with 35 Dinse connection (part# AO-21041): This 10' cable and clamp are used to establish a grounding connection for safe and efficient welding. 

PVC Spindle Spacer (part# pcvspacer)

Steel drive roller (part# 63162) for .030/.035 this drive roller comes already installed in the machine.

1 -4lb-8" roll of .040 5554 aluminum wire part # 48440-5554.

1 -2lb-8" roll of .030 Silicon Bronze wire part# 58230

500CAR consumable kit with consumables for the 24 series gun (10-.030 contact tips, extra nozzle, diffuser and tip holder) and for the 26 series gun (10-.045 CRZR contact tips, extra nozzle, diffuser and tip holder).


Please note that this package does not include a welding cart.

CA Prop 65 - For Residents of California
Warning: Welding and cutting equipment, accessories, and fumes can expose you to chemicals, including Chromium (Hexavalent Compounds), Lead, and Nickel, which are known to the State of California to cause cancer and/or birth defects or other reproductive harm. For more information, please visit www.P65Warnings.ca.gov.

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